| Course | WMBA 6040 Improving Business Performance |
|---|---|
| Week | Week 6 |
| Paper type | Intervention brief |
| Length | About 740 words, 5 pages |
| Format | APA 7 student paper |
| School | Walden University |
| Program | Master of Business Administration (MBA) |
| Updated | October 2026 |
Free sample paper for WMBA 6040 Week 6
Three Changes Aimed at the Coating Constraint, Each With Its Arithmetic: Four Shorter Runs a Day, Surfacing Paced to Coating's Queue and a Daily Check on One Edger
Student Name
Walden University
WMBA 6040: Improving Business Performance
Instructor Name
Month Day, Year
Three Changes Aimed at the Coating Constraint, Each With Its Arithmetic: Four Shorter Runs a Day, Surfacing Paced to Coating's Queue and a Daily Check on One Edger
Purpose
This brief proposes three changes at Clearwater, the imagined prescription lab analyzed this term. Earlier weeks found that the coating schedule, not the coating machine, is the lab's constraint: three formulations share two runs a day, so the average coated lens idles 2.4 working days before its run, and lenses that wait more than 36 hours fail for coating defects at more than triple the rate of lenses coated within half a day. Each change below states where the number stands now, where it should stand, the mechanism that moves it, the owner and the date the result is read.
Change 1: Four Shorter Coating Runs a Day
Now: two runs a day of about 450 lenses each, one formulation per run, so each formulation runs roughly every day and a half. The oldest tray at coating, measured at 6 a.m., has a median of 52 hours.
Target: four runs a day of about 225 lenses each, scheduled so every formulation runs at least once a day. Oldest tray under 24 hours.
Mechanism: daily capacity is unchanged at about 900 lenses, but the wait for a given formulation falls from about 36 hours on average to under 18. Each run takes about two and a half hours including loading, so four runs need about 10 hours of chamber time, well within the 16 hours available across two shifts. The cost is more loading and cleaning time, about 1.5 additional labor hours a day.
Owner: coating supervisor. Result read: six weeks after the first four-run day.
Change 2: Pace Surfacing to Coating's Queue
Now: surfacing releases jobs as fast as it can, and the queue at coating averages about 1,100 trays by Thursday each week.
Target: a cap of 400 trays waiting at coating. When the queue reaches the cap, surfacing works on uncoated jobs until it falls.
Mechanism: Goldratt and Cox (2004) described setting the pace of the whole operation by the constraint, so that upstream steps release work only as fast as the constraint can process it. Because time in the system equals work in process divided by throughput (Little, 1961), cutting the coating queue from about 1,100 trays to 400 at an unchanged rate of about 390 coated jobs a day removes close to two days of waiting.
Owner: production manager. Result read: four weeks after the cap begins.
Change 3: A Daily Calibration Check on Edger 3
Now: 257 axis-error remakes in four weeks, about 70 percent from one edger, mostly on the night shift.
Target: under 130 axis-error remakes in four weeks.
Mechanism: a ten-minute calibration check with a test lens at the start of each shift on edger 3, logged on a sheet beside the machine.
Owner: edging lead. Result read: four weeks after the first check.
Expected Combined Effect
Table 1
Current and Target Figures for the Three Changes
| Measure | Now | Target | Read on | |
|---|---|---|---|
| Oldest tray at coating, median at 6 a.m. | 52 hours | Under 24 hours | Week 6 | |
| Trays waiting at coating, Thursday average | About 1,100 | 400 or fewer | Week 4 | |
| Axis-error remakes per four weeks | 257 | Under 130 | Week 4 | |
| Coated turnaround, average | 8.3 business days | About 6 business days | Week 8 | |
| Coating defect rate | 5.1 percent | About 3.5 percent | Week 8 | |
Targets are estimates from the Week 2 map and the Week 4 stratification; composite figures.
If waits fall below 24 hours for most lenses, the Week 4 stratification suggests the coating defect rate could fall from about 5.1 to about 3.5 percent, roughly 125 fewer remakes every four weeks. Together with fewer axis errors, first-pass yield could rise from 91 percent to about 93 percent. Hopp and Spearman (2008) noted that reducing variability and queue time at a bottleneck usually shortens cycle time more than adding capacity elsewhere, and these changes test that idea at low cost.
What Could Go Wrong
Shorter runs may raise coating material use per lens slightly. Capping the queue could idle surfacing on days with few uncoated jobs; if that happens, surfacing staff can be moved to edging, where the wave of coated lenses currently arrives twice a day. The results should be read on the stated dates and the targets reset if the first four weeks show different effects.
References
Goldratt, E. M., & Cox, J. (2004). The goal: A process of ongoing improvement (3rd rev. ed.). North River Press.
Hopp, W. J., & Spearman, M. L. (2008). Factory physics (3rd ed.). McGraw-Hill/Irwin.
Little, J. D. C. (1961). A proof for the queuing formula: L = λW. Operations Research, 9(3), 383-387. https://doi.org/10.1287/opre.9.3.383
WMBA 6040 Week 6 instructions, in plain terms
The intervention brief in this course calls for two or three changes targeted at the bottleneck found in earlier weeks. Prompts usually require, for each change, the current value of the target measure, the target value, the mechanism by which the change moves it, the owner and the date the result will be read. Instructors expect arithmetic rather than assertion, and they check that changes address the constraint rather than easier problems elsewhere. Briefs usually run two to three pages. A table summarizing the expected combined effect helps reviewers see the whole picture. Students should also say what could go wrong, since an intervention without a risk statement reads as untested. Feasibility checks, such as machine hours available, strengthen the case considerably.
How this WMBA 6040 Week 6 example is built
The brief restates the constraint in two sentences. Each of three changes then follows the same pattern: now, target, mechanism, owner, result read. The four-run change shows capacity unchanged and chamber hours within limits, at a cost of about 1.5 labor hours a day. The queue cap cites Goldratt and Cox on pacing to the constraint and uses Little's law to convert trays into days. The edger check targets the machine and shift found in Week 4. A table sets current and target values with read dates for five measures. A paragraph estimates combined effects on defects and yield from the stratification, citing Hopp and Spearman on bottleneck queues. A closing section names two risks, coating material use and idle surfacing, with responses. Comments beside the text flag the feasibility check, the queue arithmetic and the read dates.
Where the marks sit in the WMBA 6040 Week 6 rubric
Graders reward interventions aimed squarely at the identified constraint, each with explicit arithmetic. Stating current and target values, the mechanism, an owner and a read date for every change is the core requirement. Feasibility checks, such as machine hours or labor cost, show the change could actually be made. Using a formal relationship such as Little's law to estimate effects demonstrates quantitative skill. A summary table of expected results helps reviewers evaluate the whole plan. Naming risks with responses shows the brief was tested. Instructors also check that figures match earlier analyses of the same operation. A concise brief that a manager could act on, with accurate APA citations, completes what the rubric asks.
WMBA 6040 Week 6 help from the desk
Start from the constraint you found and ask what would make it process work faster or more evenly without adding capacity. For each change, write the measure it targets, where that measure stands now and where it should be. Explain the mechanism in a sentence or two, with numbers. Check feasibility: hours, staff, cost. Name one owner and a date to read the result. Students commonly lose marks by proposing changes away from the constraint, or by stating targets without explaining how they will be reached. Another gap is forgetting what could go wrong. Use a formula where one applies; it makes the estimate checkable. Keep the brief short. If you need a custom sample intervention brief for your own operation, send us your constraint and measures.
Get a WMBA 6040 Week 6 example written to your instructions
Send the intervention assignment and its rubric and a sample brief with two or three fully specified changes returns inside 24-48 hours, no charge for the first. If your section caps the page count or requires a cost-benefit table, include that detail and the draft is written to fit rather than trimmed afterward.
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WMBA 6040 Week 6 questions, answered
Where can I find a free WMBA 6040 Week 6 sample paper?
The three-change intervention brief, with its arithmetic for each, is on this page.
What are the three changes?
Four shorter coating runs a day, a 400-tray cap at coating and a daily calibration check on one edger.
Why does the queue cap shorten turnaround?
At an unchanged rate, cutting trays waiting from about 1,100 to 400 removes close to two days, by Little's law.
Who owns each change?
The coating supervisor, the production manager and the edging lead.
What results are expected?
Coated turnaround near six days and first-pass yield near 93 percent.